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A Guide to IPC Survey and Report Season
10/18/2017 | Patty Goldman, I-Connect007
HDI’s Beneficial Influence on High-Frequency Signal Integrity
10/17/2017 | Happy Holden, I-Connect007
Strategies for Developing Copper Plating Systems
10/16/2017 | Patty Goldman, I-Connect007
Book Recommendation: The Camino Way—Lessons in Leadership from a Walk Across Spain
10/16/2017 | Dan Beaulieu
Experts Discussion: Signal Integrity and Impedance Control
10/11/2017 | I-Connect007
A Guide to IPC Survey and Report Season
IPC Director of Market Research Sharon Starr found time to discuss the recently conducted and published surveys and research reports and a few others still in the works. These reports are free to survey participants, which is certainly a great incentive for taking the time to complete them. (Hint: That’s a call to action for those of you sitting on the sidelines.)
HDI’s Beneficial Influence on High-Frequency Signal Integrity
The increasingly widespread use of finepitch ball-grid array (BGA), chip scale packaging (CSP), and other evolving technology form-factors means that new fabrication techniques must be used to create printed circuit boards (PCBs).
Strategies for Developing Copper Plating Systems
I-Connect007's Patty Goldman met with Dr. Albert Angstenberger, global technology manager for metallization with MacDermid Enthone Electronics Solutions, while at SMTA International. He presented a most interesting paper on copper pillar plating systems that we hope to publish in The PCB Magazine sometime in the future.
Book Recommendation: The Camino Way—Lessons in Leadership from a Walk Across Spain
When someone sent me this book, I was puzzled. How was reading a book about a religious pilgrimage going to help me with my business? It didn’t take long for me to realize that reading The Camino Way was tremendously helpful to my leadership business education. Author Victor Prince uses the backdrop of his own pilgrimage along the Camino Way to give leadership lessons.
Experts Discussion: Signal Integrity and Impedance Control
When the content gathering for an issue on signal integrity and controlled impedance was officially underway, our I-Connect007 editorial team’s first stop was an “experts discussion” with industry experts: Mike Steinberger of SiSoft, Mark Thompson of Prototron Circuits, and Yogen and Sunny Patel of Candor Industries. This teleconference call was a whirlwind at times, but we captured valuable information that we have distilled here, for our readers.
IPC Status Update: Training, Standards, and More!
At the recent IPC Fall committee meetings that are co-located with the SMTA International conference and show, IPC’s president and CEO, John Mitchell, sat down for a chat with me for an update on what’s happening at IPC.
Update on IPC’s Validation Services and Hints of What’s to Come
SMTA International is the perfect time to get updates on IPC happenings. One that I’m always curious about is the Validation Services programs. At the busy show, I managed to find a quiet spot so Randy Cherry, IPC’s director of Validation Services, could fill me in on the latest.
Patty's Perspective: (Signal) Integrity for All
Our topic this month is signal integrity, certainly a common one in our industry. Signal integrity is achieved by controlling impedance, so my advice is to do that. There, I’m done. Just kidding…of course I’m not done. But if you are in PCB manufacturing and you think this is just a design problem and doesn’t concern you, please think again.
Process Engineering & Defect Prevention
Defects may “manifest” or be detected in or after a specific operation within the printed circuit board manufacturing process, but the underlying root cause may have occurred earlier (perhaps much earlier) in the process.
3D Printed Electronics for Printed Circuit Structures
Printed electronics is a familiar term that is taking on more meaning as the technology matures. Flexible electronics is sometimes referred to as a subset of this and the printing approach is one of the enabling factors for roll-to-roll processes.
Institute of Circuit Technology Hayling Island Seminar 2017
This year’s event had a well-chosen and varied programme featuring presentations on process chemistry and R&D consortia, a discussion of controversial standards proposals and a review of the experiences of commissioning new technology in a start-up factory.
Catching up with FineLine Global
With locations all over the world and technology offerings covering all technologies, I wanted to see for myself what this “broker on steroids” was all about—how they got started and how they grew. So recently I was delighted to have have a conversation recently with Eli Ikan, Fineline Global’s General Manager.
RTW SMTAI: NCAB's Perspectives on HDI and Miniaturization
John Piccirilli of NCAB Group discusses the trends in HDI and miniaturization he's seeing around the world. He also talks about other interesting technologies such as metal-backed PCBs and stretchable materials.
RTW SMTAI: What's New at MacDermid Enthone
Jim Hartzell of MacDermid Enthone explains the responsibilities of his new position servicing the end-user as part of a group that deals directly with OEMs. He also discusses MacDermid's steady growth and some of the hotter market segments, as well as a variety of new product offerings.
RTW SMTAI: Prototron Continues its Growth
Dave Ryder and Russ Adams of Prototron Circuits discuss the firm's 30th anniversary and their continued growth. Prototron recently hired several new staff members, and the company still has one open position to fill.
The State-of-the-Art in PCB Pre-production Engineering
If there’s one benefit of old age, it’s being able to remember the introduction to our industry of technologies that may be taken for granted by the present generation, but were revolutionary at the time. I can recall the history of Ucamco as far back as the late 1980s when, as one of the very early adopters of the DISC laser plotter and its associated electronic PCB front-end tooling system, our company gained entry to a spectacular new world of pre-production engineering capability.
The Value of Process Engineering in PCB Manufacturing
The PCB manufacturing cycle involves a series of interdependent processes starting from raw material and ending with the finished product. Successful PCB manufacturing shops coordinate, control and constantly upgrade their processes to meet the ever-changing market demands.
Ventec Shares Their Insights on the Laminate Market, Part II
The discussion on laminates and markets with Ventec’s Mark Goodwin continues as he talks about the importance of service, where Ventec is headed, and offers some advice on partnering with your supplier.
Ventec Shares Their Insights on the Laminate Market, Part I
I-Connect007’s Barry Matties sat down with the COO of Ventec USA/Europe, Mark Goodwin, to discuss the laminate market as a whole, the market segments behind that growth, and how Ventec has positioned itself in the thermal management space.
'Can Do' in CAM Outsourcing
Time-to-market has been the mantra for every successful technology company. The best among them have strong and integrated supply chains that march to the drum of the OEMs and EMS providers that bring that technology to market. A big part of that success, especially in North America and Europe, is the ability for PCB manufacturers to turn around complex PCBs very quickly. The hallmark of PCB production in these higher-tech, higher-cost regions is flexibility and responsiveness.
High-Throw DC Acid Copper Formulation for Vertical Continuous Electroplating Processes
The electronics industry has grown immensely over the last few decades owing to the rapid growth of consumer electronics in the modern world. New formulations are essential to fit the needs of manufacturing printed circuit boards and semiconductors.
Weiner’s World—August 2017
IPC is planning to hold a special meeting on automotive electronics for senior executives during IPC APEX EXPO 2019. The meeting will be planned and produced by the IPC Ambassador Council. Its presentations will feature senior members of the entire automotive electronics supply chain.
Hamed El-Abd: A New Beginning, Part 2
In Part 2 of this interview with Hamed El-Abd, Barry Matties continues the conversation as Hamed recalls witnessing the growth of China through the past 30 years. We also learn what Hamed plans to do in his retirement and it doesn't involve being static!
Hamed El-Abd: A New Beginning, Part 1
While in China recently, Barry Matties joined longtime I-Connect007 friend and contributor Hamed El-Abd of WKK to congratulate him on his upcoming retirement. They reflected on his time spent in the industry, specifically in China, how far it’s come, and where it might be headed next.
Laser Patterning & Metallization to Reduce Process Steps for PCB Manufacturing
This paper details a new methodology for the plating of conductive features onto glass dielectrics. A laser is used to ablate material from a glass substrate in the desired pattern, and copper is “seeded” into these features using laser-induced forward transfer of a copper foil.
IMPACT Interview: Joe O’Neil, OAA Ventures
At the recent IMPACT Washington D.C. 2017, I-Connect007 Managing Editor Patty Goldman caught up with Joe O’Neil of OAA Ventures to talk about the event. As a veteran of many IMPACT meetings, his was a good perspective of the event.
Cycle Time Reduction Through W.O.R.C.
Lean, theory of constraints (ToC), quick response manufacturing (QRM), cross-training, and staticstical process control (SPC) are powerful, tried and true methodologies for process improvement. However, these tools are rooted in high-volume manufacturing environments and don’t always play nice in a high-mix, low volume (HMLV) operation. The new W.O.R.C. manufacturing strategy was specifically developed to overcome these shortcomings while capitalizing on their strengths.
Whelen Engineering, Two Years Later
If you know anything about this unusual (and extremely private) company, you probably read it right here at I-Connect007. Whelan Engineering’s truly unique PCB manufacturing operation is the result of a company initiative to bring their PCB needs back into the States—and do so at a cost savings. It has been quite a success, largely due to the efforts of brainchild Alex Stepinski, now VP−PCB at Whelen. The company is still in the thick of manufacture, includingan expansion of the PCB facility.
Compliance Management: The Defining Factor Between Success and Failure
Compliance management in the defense industry can be the defining factor between financial success and costly mistakes. This short article highlights some of the risks and implications of failing to comply with U.S. Defense export and import regulations.
IMPACT Interview: Tony Revier, Uyemura
One of the best parts of IMPACT for me is meeting and getting to know people in our industry that I haven’t met before. While hors d’oeuvres were coming around before the Tuesday evening awards dinner, I found a quiet corner to talk with Uyemura USA President and CEO Tony Revier.
Patty's Perspective: How do You Define Process Step Elimination and Automation?
This month, we can call our theme PSE&A—a fancy acronym for process step elimination and automation. Sounds straightforward, but what exactly do we mean by “process step elimination?” Does it refer to shortening the numerous steps involved in making a printed circuit board? There sure are a lot of them, but they all must be necessary—or why would we have them?
Catching up with American Standard Circuits’ Joe Nickerson
Dan Beaulieu had the chance recently to sit down with Camtech Technologies founder and President Joe Nickerson, now the newly appointed American Standard Circuits’ VP of sales, to discuss Camtech Technologies and his new role with American Standard Circuits. It was an interesting talk.
IMPACT Interview: Fern Abrams, IPC
At the recent IMPACT Washington D.C. 2017 event, I-Connect007's Patty Goldman speaks with IPC's Fern Abrams to get the inside story on the meeting with EPA.
IMPACT Interview: Anaya Vardya, American Standard Circuits
I-Connect007's Patty Goldman spoke with Anaya Vardya, president and CEO of American Standard Circuits, a few days after the conclusion of IMPACT, especially wanted his views as a first-timer there.
Victory Giant Technology: The Qualified Forerunner of PCB Smart Factories
The topic of the July issue of PCB007’s China Online Magazine is “Automatic PCB Factories,” focusing on the pressures of cost, delivery time and process, and the irreversible trend toward automated PCB factories. Centering on this theme, we interviewed Andy Zhou, COO of Victory Giant Technology (HuiZhou) Co. Ltd., the first domestic PCB manufacturer who carries out large-scale implementation of intellectualization throughout the factory.
Catching up with Prototron Circuits Tucson GM Kim O’Neil
This has been an exciting year for Prototron, which has achieved Mil-PRF-31032 and gone into the flex business. Most recently, Prototron received word that they had achieved their AS9100 Rev D, which made me want to check in with Kim O'Neil and find out more.
Strategies for Compliance with DoD Regulations Including ITAR and DFARS
ITAR is usually the topic when compliance with DoD regulations is discussed. But what about DFARS? This article will examine strategies one can implement to ensure that one is compliant with all DoD regulations, by analyzing internal and external factors in relation to procurement and compliance, and by asking the vital questions: what, how, where and to whom?
The Speed of Nouya: Interview with Bao Xinyang of Shanghai Nanya
The theme of the June issue of PCB007 China Magazine is "High-Speed Materials." As is becoming more widely understood, domestic material supply is the only way for China’s high-frequency, high-speed circuit board industry to grow.
IPC: Department of Labor Releases RFI to Seek Information on Overtime Regulations
This week, the Department of Labor (DOL) released a Request for Information (RFI) to gather additional feedback from the public on the overtime regulations, which define and delimit exemptions from the Fair Labor Standards Act’s minimum wage and overtime requirements for certain executive, administrative, professional, outside sales and other employees.
IMPACT Interview: Shane Whiteside, Summit Interconnect
During Tuesday night’s dinner at IMPACT Washington, D.C. 2017, I-Connect007's Patty Goldman had a chance to talk with Shane Whiteside, Summit Interconnect’s president and CEO.
A Conversation with New Isola Chief Revenue Officer Michael White
In a recent conference call with Isola’s new Chief Revenue Officer Michael White, I-Connect007 Publisher Barry Matties, and Managing Editor Patty Goldman gained a deeper understanding of the internal reorganization happening right now with Isola and Mike’s plans for Isola’s marketing team.
Punching Out! Mid-2017 Report on the State of the N.A. PCB M&A Market
One of the most popular questions we receive concerns the market for M&A. Here is our take on the current market for PCB shops in North America. In general, the PCB market in North America is not growing, which means that to grow, shops either must take market share from others, or grow through acquisitions.
ECWC 14 Wrap-Up with Tim Lee and Happy Holden
Minsu (Tim) Lee is the secretariat of the ECWC 14 Worldwide Printed Circuit Conference, which recently concluded in Seoul, South Korea. Tim is also the program manager of the Korean Printed Circuit Association. We had a few minutes together after the conference ended to review the week’s events and the Korean PCB industry. Tim also focused on the ongoing situation with North Korea, which resulted in many Chinese paper contributors being denied visas for ECWC 14.
High-Frequency, High-Speed: an Opportunity for China CCLs to Lead
As a leading Chinese CCL manufacturer, Shengyi Technology has invested 250 million RMB in 2016, for the new Jiangsu Shengyi Special PCB Co. Ltd. facility, which will make high-frequency, high-speed CCL product. We invited Lin Xia, senior marketing director of Guangdong Shengyi Technology Co. Ltd., and assistant general manager of Suzhou Shengyi Sci-Tech Co. Ltd. He will be focusing on why high-frequency high-speed CCL is a good opportunity for China manufacturers to become a worldwide leader in this arena.
The Sales Survival Handbook: Cold Calls, Commissions, and Caffeine Addiction—The Real Truth About Life in Sales
Imagine a sales book written by Jerry Seinfeld and you’ll get a good idea of what this book is like. Filled with all kinds of valuable advice, including everything from cold calling to handling rejection, the author uses humor to make us laugh at ourselves while learning how to be better salespeople.
Review of the 2017 IPC Reliability Forum
IPC continues to lead our industry by example with their inaugural Reliability Forum, held in Chicago in April. The event was focused on manufacturing high-performance products and featured industry royalty from both a speaker and audience standpoint.
The Skills Gap – Meet People Where They Are!
A perennial concern in the U.S. electronics manufacturing industry is the lack of skilled talent in many parts of the country. According to a recent IPC member survey, most companies have a hard time recruiting qualified production workers, engineers, and other technical professionals.
Patty's Perspective: What Happens in Washington Doesn’t Stay in Washington—It Reaches All of Us
I went to my second IMPACT Washington, D.C. event this year (May 1–3) and, as much as I applauded last year’s event, this one far surpassed it—just ask anyone who was there. In this month’s issue, a special section on IMPACT backs that claim.
Mr. Laminate Tells All: PTFE is About to be Banned by IEC TC111
There, I said it. Technical Committee 111 of the International Electrotechnical Commission (IEC) is preparing to effectively ban PTFE (polytetrafluoroethylene) materials from electronics. As history goes, the electronics industry has focused on only two of the four halogens (bromine and chlorine) to be limited in order to be called “halogen-free” or more accurately “low-halogen.” But now, fluorine is being dragged down too, just because of its location in the periodic table.
I-Connect Survey on Process Step Elimination: What is More Important for Productivity?
Is utilizing the best technology out there the most important factor in improving productivity? Or is it automating certain, if not all, processes in your production? What about employee morale, what is its impact on the overall productivity of your line?
Megasonic Acoustic Surface Treatment Process for Enhanced Copper Electrodeposition in Via Interconnects
A printed circuit board is populated with a multitude of electro-mechanical components plus various active and passive devices such as transistors, capacitors, inductors and resistors, which enable the functionality and assembly of the PCB. Increasing the density of the components on the surface of a board enables greater functionality and use.
I-Connect Survey on Process Step Elimination: Cycle Time Spent on Final Inspection
In our recent survey on process step elimination for the upcoming issue of The PCB Magazine, one of the questions asked was the percentage of total cycle time spent on final inspection. Around half of the respondents answered they only spend generally between 1% and 5% of their total cycle time doing final inspection of their products.
Designing with Ultra-Thin Flexible Printed Circuit Boards
Designing with flexible PCBs is not much different from doing the same with rigid boards, except that the designer must account for the mechanical complexity associated with flex circuits. For instance, a flexible PCB can tear if flexed beyond its capability during installation. Therefore, it is very important to create a mechanical model of the PCB and test it for a proper fit, before taking up the electrical design.
Weiner’s World – June 2017
On the way back from Hong Kong last week I had the good fortune of meeting an officer of Allegro Microsystems and enjoyed a wide ranging discussion with him. One of the "take home" items was concern about an expanding shortage of rare earth metals used to make ICs for the burgeoning automotive sensor market. The second was how important the roles of partnering and consortia are in the rapidly advancing autonomous automotive electronic field.
Embedding Components, Part 1
The printed circuit has traditionally served as the platform for mounting and interconnecting active and passive components on the outer surfaces. Companies attempting to improve functionality and minimize space are now considering embedding a broad range of these components within the circuit structure.
Book Recommendation: Upside—Profiting from the Profound Demographic Shifts Ahead
If you want to know what is going to happen in the future, you can forget the crystal ball and the Tarot cards because all you need is this new book by generational researcher Kenneth Gronbach. This book is readable and interesting, despite the sound of the subject matter, which sounded as dry as the Arizona desert.
Rex Rozario, OBE, Wins Two Awards in Two Weeks
During their recent summer conference, the European Institute of Printed Circuits (EIPC) presented Rex Rozario with its distinguished Honourary Fellowship of the Institute Creditation for his contributions to the world electronics interconnection industry. Then at the Devon County Show, Rozario received the Pride of Devon Award for his contributions to Devon businesses and local radio.
Thin Film NiP Embedded Resistors in Heater Applications
There has been a growing adoption of NiP thin film resistors as heater elements from a diverse group of users including those in the aerospace, defense, high-end computing and the volume consumer electronics market. A novel application has now grown from the validation and reliability testing perspective. Using embedded resistors as heaters to do high-temperature or burn-in testing eliminates the need for thermal chambers.
The Significance of the PCB in the Value Chain of the European EMS Industry
At SMT Nuremberg, Pete Starkey meets with Dieter Weiss, who comments upon the significance of the PCB in the value chain of the European EMS industry, and looks to a future where we embrace an open-minded attitude and a willingness to work together.
A Brief Tutorial on Embedded Capacitors
Compunetics has been operating in the embedded components market for more than 20 years. Initially driven by their parent company’s need for high layer-count, high-density embedded capacitance cards for their OEM product offerings, technology and processes were developed which are mature and reliable.
A Twist on Printed Electronics: Printing on 3D Shapes
Barry Matties speaks with Optomec’s Pascal Pierra about their LENS printer systems and Aerosol Jet technology, which allows manufacturers to print applications like sensors and antennas on 3D objects. The process is significantly faster and greener than competing technologies.
Book Recommendation: The Inspiration Code—How the Best Leaders Energize People Every Day
Regardless of who you are, what you have done, where you have been, or where you are in your life journey, this book can help you to be inspirational. Not all of us are inspirational by nature; most of us are just regular people who have led regular lives. For the most part, we have done nothing dramatic enough to be inspirational just by our very existence.
Better Together: How HDP User Group Showcases the Industry’s Best Side
HDPUG is a non-profit trade organization comprised of members from top companies in the electronics industry, from materials suppliers and manufacturers, to OEMs and end users. Key activities include collaborating on issues facing multiple industries and bringing people together on projects who might not have met otherwise. Barry Matties met HDPUG’s European representative and project facilitator Alun Morgan at the recent EIPC Summer Conference to learn more about the group and current projects.
Embedding Active and Passive Components in Organic PCBs for More Reliability and Miniaturization
Hofmann Leiterplatten GmbH has developed a wide range of products in the last 25 years. New manufacturing know-how has been developed in fabricating organic PCB with embedded devices. A special name, AML (active multilayer), was created to differentiate the surface mount devices (SMD) and the device embedded technology (DET) PCBs. Manufacturing processes that are not typical for standard PCB fabrication shops has been developed.
14th Electronic Circuits World Convention
The 14th Electronic Circuits World Convention (ECWC14) started in Seoul to the usual fanfare after the opening ceremonies of KPCA 2017. The ribbon-cutting ceremony was conducted by KPCA’s Jung Bong Hong and the representatives of the other WECC members: WECC Secretary General Rex Rozario; Jin Zhangi (CPCA); Alun Morgan (EIPC); Vikram Desai (Electronic Industries Association of India); Canice Chung (Hong Kong PCA); David Bergman (IPC); Kushal Patel (IPCA); Toshifumi Kobayashi (JPCA), and Rich Wu (TPCA).
Happy Holden Second Recipient of I-Connect007 'Good for the Industry' Award
Our second 'Good for the Industry' award has been presented to Happy Holden. After working with Happy for a number of years it is clear to see that he is dedicated to improving the industry. He has a long history in the PCB industry, starting off with HP in the '70s. Not only did he develop HDI, but he then wrote the HDI Handbook, which is provided to readers at no charge.
President Donald Trump Launches Workforce Development Week
Earlier this week President Donald Trump announced “Workforce Development Week.” As such, President Trump spent the last four days promoting job creation and even signed executive order expanding apprenticeship programs.
Mitch Altman Discusses Bringing Youth into the PCB industry
Publisher Barry Matties is joined by Mitch Altman, creator of TV-B-Gone, a device that can turn off TVs in public, and co-founder of Noisebridge, an educational hackerspace based in San Francisco. In this interview, they discuss the importance of bringing youth into the PCB industry and how Noisebridge has inspired people of all ages to get started creating their own electronics.
Global Impact on European PCB Fabrication: EIPC Summer Conference 2017, Day 2
The second day saw the conference room full once more, the late networking session in the bar having resulted in no significant casualties, and I was pleased to accept the invitation to moderate the first session, on processes and materials for flexible PCBs.
Global Impact on European PCB Fabrication: EIPC Summer Conference 2017, Day 1
Electronics industry professionals from 13 countries, mainly from Europe and Scandinavia, others from the USA, but some from as far away as India and Japan, gathered in Meriden, the centre of England, for the EIPC Summer Conference.
Embedded Technology: It’s All Around Us
In the early ‘80s, the PCB company I worked for was testing some of the first material for buried resistors. I can’t recall what customer it was for, or how far along the project got, but over the years it seemed like the technology was slow to be adopted and perhaps ahead of its time.
Walt Custer’s Market Report
At the recent EIPC Conference, Walt Custer delivered his annual report detailing the trends he’s been seeing in the electronics industry for 2016 and into the first quarter of 2017. Barry Matties sat down with Walt to discuss his findings, including his forecast for the upcoming year. Also discussed are Walt’s prognosis for the market segments with the most promise and those that cause him concern.
Industry Knowledge—Preparing the Next Generation
Recruiting and retaining talent is becoming a monumental task in our industry. Look around at trade shows; there is a palpable decrease in the number of young people who are interested in engineering and/or manufacturing. With the advent of the IT age, the prospective workforce has moved on to the next natural step in the technological progression.
A Conversation with an Industry Twenty-Something
At a recent SMTA Expo, I met with Matt Hammesfahr, a salesperson with Amitron. Matt is young, by our industry standards—in his midtwenties. Just a few years out of college, Matt holds a business degree and is already a top salesman with the company. Here’s one of those twenty-somethings we keep saying we want to attract to our industry. How did this happen? I had to get the story.
How to Find –and Retain– the Right People for the Right Jobs
I sat down recently with Rebecca Brennan, director of human resources, and Aimee Miller, director of corporate communications for Compunetics and Compunetix. I already knew a little bit about their programs, having spent time at Compunetics in past years. I was looking forward to learning more about their methods.
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